System Modernization through AI driven Code Refactoring

System Modernization through AI driven Code Refactoring

CASE STUDY

Business Overview

A legacy industrial monitoring system was under strain—frequent memory leaks, inconsistent outputs, and tightly coupled code were making maintenance a nightmare. NeST Digital stepped in to modernize the system through AI-supported code refactoring, improving system stability, performance, and maintainability without a full rewrite.

Business Problem

An embedded sensor data monitoring system—used for analyzing vibration, temperature, and wavelength—was facing significant technical debt. With duplicated logic across channels, poor error handling, and unstable performance, the system experienced frequent crashes and inconsistent analog outputs. This unreliability affected real-time monitoring and downstream processes, delayed upgrades, and increased the engineering overhead for support and testing. The client needed a scalable, efficient way to stabilize the system and prepare it for future enhancements.

Unstable System

Frequent crashes and inconsistent analog outputs.

High Engineering Overhead

Manual fixes slowed support and testing cycles.

Blocked Upgrades

Technical debt delayed new feature development.

The AI-Powered Solution

NeST Digital adopted an AI-driven refactoring approach to improve code quality and maintainability without introducing regressions. The solution included:

  • Auto-generating NUnit-based test cases to validate functionality during refactoring.
  • Structuring prompts with architectural context and standards to enable precise improvements.
  • AI-supported identification and elimination of redundant logic (especially channel-specific code).
  • Refactoring memory management using the IDisposable pattern.
    Centralized error handling and logging.
  • Use of AI tools like Copilot, ChatGPT, and TabNine to speed up and validate changes.

Refactoring was done incrementally, with each module tested and validated before integration—ensuring minimal disruption to the live system.

The Impact

These improvements resulted in a more stable, reliable platform—cutting support overhead and unplanned downtime. AI-led refactoring sped up release cycles, streamlined onboarding, and reduced maintenance costs, allowing engineers to focus on innovation instead of constant issue resolution

Stable Performance

Reduced crashes and unplanned downtime.

Faster Releases

AI-led refactoring sped up deployments.

Lower Maintenance

Cut support overhead and costs.

Freed-Up Engineering

Teams focused more on innovation.

Why this Matters

The result wasn’t just cleaner code—it was a future-proof system. With the help of AI, NeST Digital helped the client stabilize a business-critical platform, enabling easier testing, quicker enhancements, and a more confident roadmap for innovation.

Quantifiable Improvements Summary

54%

Code Reduction

Significant reduction in lines of code.

95%

Class Size

Reduction per file.

80%

Duplication

Code Duplication minimized.

100%

Memory Leaks

Resolved and stabilized.

Benefits Achieved Through Refactoring

Code Reduction

Reduced total lines of code by ~54%.

Maintainability

Clear separation of concerns for easier modifications.

Error Handling

Centralized error logging via Error Logging Service.

Resource Management

Eliminated memory leaks; improved stability.

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